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Custom Hats in Costa Mesa, California

Custom hat embroidery for Costa Mesa, CA - 3D puff, flat stitch, and full-color DTF options on premium blank hats. French Press Custom is home to South Coast Plaza and a creative community blending arts, retail, and dining, with multi-head embroidery machines producing consistent results across hundreds of pieces. Side, back, and under-brim customization available.

Get a Free Quote (562) 407-3800

Trusted by the world’s best brands

14 orders delivered to Costa Mesa addresses since 2018, per our invoicing records.

Local to Costa Mesa

Serving Costa Mesa From Right Next Door

Costa Mesa is about 30 minutes south on the 405, and our invoicing records show 14 orders delivered to Costa Mesa addresses since 2018. Between South Coast Plaza, the Segerstrom Center for the Arts and the creative small-business scene around The Lab and The Camp in the SoBeCa district, it mixes retail, arts and startup energy in a way few Orange County cities do.

Qualifying Costa Mesa orders get free local delivery, or it's a 30-minute drive up the 405 for pickup.

Popular with Costa Mesa customers

Screen Printing Custom T-Shirts Corporate Apparel

Custom Hats

What Is Custom Hats?

Everything you need to know about custom hats services for Costa Mesa businesses and organizations.

Custom hats are one of the most popular branded accessories - perfect for businesses, sports teams, restaurants, bands, and merch lines. We offer embroidery (flat and 3D puff), DTF transfers, and screen printing on structured caps, snapbacks, dad hats, trucker hats, beanies, bucket hats, and visors from Richardson, Flexfit, Yupoong, and more.

Learn more about Custom Hats

Why French Press Custom

Why Costa Mesa Businesses Choose Us

Serving the Orange County region with premium custom hats since 2010.

3D puff embroidery for a premium, dimensional look

Flat embroidery, DTF, and screen print options

Richardson, Flexfit, Yupoong, and more premium blanks

Structured caps, snapbacks, dad hats, truckers, beanies

Side, back, and under-brim customization available

Embroidered hats start at 24 pieces; DTF printed hats are available for smaller runs

Transparent Pricing

Custom Hats Pricing for Costa Mesa

No hidden fees - here's what to expect. Request a free quote for exact pricing on your project.

Quantity	Per piece (5,000 stitches to 8,000 stitches)
24-47 pieces	$7.88 - $9.03/pc
48-99 pieces	$6.56 - $7.72/pc
100-199 pieces	$5.25 - $6.35/pc
200-399 pieces	$4.38 - $5.43/pc
400-999 pieces	$3.50 - $4.50/pc
1000-2399 pieces	$2.63 - $3.62/pc
2400+ pieces	$2.19 - $3.13/pc
Under 24 pieces	DTG has no minimum and no setup fee

Minimum 24 pieces. Prices are per piece, decoration only. Blank garment is additional and priced from live wholesale catalogs.

One-time digitizing: $45.00 per design. Your stitch file is saved, so reorders have no digitizing charge.

Range shown is a front-panel cap logo from 5,000 to 8,000 stitches. 3D puff and extra locations are priced separately.

Embroidery pricing shown for standard front-panel embroidery on structured caps. The blank hat is additional. 3D puff, multi-location, and specialty hats may vary.

Prices exclude CA sales tax (10.5%), which applies to the blank garment only.

Get Exact Pricing for Your Project

Common Questions

Custom Hats FAQ - Costa Mesa

Answers to the most common questions about custom hats for Costa Mesa businesses and organizations.

Where can I get custom embroidered hats near Costa Mesa?

French Press Custom produces custom embroidered and printed hats at our Santa Fe Springs facility, just 30 minutes from Costa Mesa. We offer 3D puff embroidery, flat embroidery, screen printing, and DTF transfers on Richardson, Flexfit, Yupoong, and other premium hat brands. Embroidered hats start at 24 pieces; DTF printed hats start at 12.

How much do custom hats cost in the Orange County area?

Custom hat pricing for Orange County orders depends on the hat style and decoration method. Front-panel embroidery on structured caps runs about $7.88 per hat at 24 pieces and about $5.25 at 100+, plus the blank cap (Richardson 112 is the most popular). 3D puff and extra locations add to that. Volume discounts at 48+, 100+, and 200+ pieces. One-time digitizing fee of $45.00 for embroidery.

What is 3D puff embroidery?

3D puff embroidery creates a raised, dimensional effect by stitching over foam material. The foam lifts the thread above the cap surface, creating a premium look popular for logos and lettering. It works best on structured caps with bold, simple designs. Fine detail and small text don't work well with puff - we'll advise on the best approach for your design.

What hat styles do you offer?

We offer structured caps, unstructured dad hats, snapbacks, trucker hats (mesh back), fitted caps, visors, beanies, bucket hats, and flat-bill caps. Top brands include Richardson (112, 115, 511), Flexfit (6277, 110), Yupoong, and Pacific Headwear. We can customize the front, sides, back, and under-brim on most styles.

Can you do small logo embroidery on the side of a hat?

Yes - side embroidery is a popular option. We can embroider on the left side, right side, and back of most cap styles in addition to the front panel. Each location is priced separately. Side logos work best at 2-2.5 inches wide. We also offer under-brim decoration for a unique premium touch.

Can you rush custom hats in Costa Mesa?

Yes. Rush windows by method: screen printing and embroidery in 3-5 days, DTG and DTF in 2-3 days, heat transfer vinyl in 24-48 hours, quoted per project. Pickup in Santa Fe Springs as soon as the job is done, or local delivery to Costa Mesa. See our rush printing page for details.

Customer Reviews

What Orange County Customers Say

4,355+ five-star reviews and counting. Here's what businesses near Costa Mesa say about our custom hats.

“The 3D puff embroidery on our trucker hats looks incredible. Every customer who buys one comments on the quality.”

Carlos M.

Whittier, CA

“We ordered 200 Richardson snapbacks for our brewery and they turned out perfect. The color matching was spot on.”

Jake W.

Long Beach, CA

“French Press does all our team hats - coaches, players, and parents all love the 3D puff look.”

Coach David S.

Norwalk, CA

Our Location

Directions from Costa Mesa to French Press Custom

Just 30 minutes (25 miles) from Costa Mesa - free local delivery on qualifying orders.

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Learn More

Custom Hats Articles & Guides

Helpful resources for Costa Mesa businesses planning custom hats projects.

Custom Hats: Embroidery, Patches, and Screen Print Options Compared

Explore custom hat decoration options: embroidery, patches, and screen printing. Compare look, cost, durability, and which method is best for your brand.

Corporate Swag Employees Actually Want to Wear: A Buying Guide

Corporate swag employees actually wear: how companies choose blank t-shirts, how to give employees a merch budget through a company store, how to avoid wasted branded apparel, and how to budget per person.

Ready to Get Started?

Get a free quote for your custom hats project in Costa Mesa. We're just 30 minutes away. No minimums on DTG, 24-piece minimum on screen printing.

Get a Free Quote Call (562) 407-3800

Custom Hats in Costa Mesa, California

Quantity

Per piece (5,000 stitches to 8,000 stitches)

24-47 pieces

$7.88 - $9.03/pc

48-99 pieces

$6.56 - $7.72/pc

100-199 pieces

$5.25 - $6.35/pc

200-399 pieces

$4.38 - $5.43/pc

400-999 pieces

$3.50 - $4.50/pc

1000-2399 pieces

$2.63 - $3.62/pc

2400+ pieces

$2.19 - $3.13/pc

Under 24 pieces

DTG has no minimum and no setup fee

Custom Hats in Costa Mesa, California

Serving Costa Mesa From Right Next Door

What Is Custom Hats?

Why Costa Mesa Businesses Choose Us

Custom Hats Pricing for Costa Mesa

Custom Hats FAQ - Costa Mesa

What Orange County Customers Say

Directions from Costa Mesa to French Press Custom

Custom Hats Articles & Guides

Custom Hats: Embroidery, Patches, and Screen Print Options Compared

Corporate Swag Employees Actually Want to Wear: A Buying Guide

Custom Hats Near Costa Mesa

Other Services in Costa Mesa

Ready to Get Started?

Custom Hats in Costa Mesa, California

Serving Costa Mesa From Right Next Door

What Is Custom Hats?

Why Costa Mesa Businesses Choose Us

Custom Hats Pricing for Costa Mesa

Custom Hats FAQ - Costa Mesa

What Orange County Customers Say

Directions from Costa Mesa to French Press Custom

Custom Hats Articles & Guides

Custom Hats: Embroidery, Patches, and Screen Print Options Compared

Corporate Swag Employees Actually Want to Wear: A Buying Guide

Custom Hats Near Costa Mesa

Other Services in Costa Mesa

Ready to Get Started?